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Feed base
Sprouted grain
The grain base complements the microalgae part of the formulation.Sprouted grain, including amaranth, is considered as a natural part of the feed platform. Final indicators must be checked by batch and site.
Technology
Patented industrial microalgae production technology
Our scientists have developed and patented an industrial microalgae production technology that surpasses all foreign analogues and increases production speed by 4-5 times.
Technology
Key technology contours
Water preparation, photobioreactor, batch control and industrial scaling are combined into chlorella microalgae production technology.
Sprouted grain, including amaranth, is considered as a natural part of the feed platform. Final indicators must be checked by batch and site.
Process
From light and controlled conditions to industrial biomass
Six steps show the microalgae production route from medium and light to batch control and application.
Photobioreactor circuitLight, CO2, medium and mixing are shown as one controlled system.
Medium
Water, pH, ORP and sanitation define the starting conditions for cultivation.
Light and CO2
Photoperiods, carbon dioxide and nutrients are adjusted for the culture.
Photobioreactor
The reactor combines light, mixing, medium and temperature control.
Biomass growth
Chlorella vulgaris IFR No. C-111 builds biomass in a verifiable cycle.
Batch control
The suspension is checked before application or processing.
Application
The biomass is considered for feed, raw-material and aquaculture scenarios.
Chlorella
Culture composition changes with cultivation conditions
We treat chlorella composition as a controllable but variable parameter. Product specifications require laboratory protocols for a specific batch.
Final specification is fixed by testing a specific batch.
100%dry matter
Proteins
55%Fats
8%Carbohydrates
12%Ash components
25%Equipment
Scaling is structured in stages: pilot, installation, plant
Work on creating the industrial technology began in 2011. The technology makes it possible to build a series of plants producing chlorella microalgae at 100,000 liters per day.
Photobioreactor Experimental installation
Pilot Installation iteration
- 01100 L
Initial installation
Stary Oskol - 02300-400 L
Experimental and pilot installations
Novosibirsk · Sochi · Moscow - 03500 L/day
First industrial step
pilot - 0410,000 L
Installation design
Moscow - 05100,000 L/day
Target scale
2,500-3,000 sq m · 128 employees · 3 shifts
Engineering
Installation scheme is included in project materials
The detailed installation scheme is included in the presentation materials. The web page keeps only the equipment contour and scaling stages.
Presentation materials
The public package contains schemes, installation logic and application context.
Open materialsAquaculture
The feed concept is built around natural components
The project proposes studying a combination of chlorella microalgae and sprouted grain for feeds. Specific effects must be confirmed by formulation, trials and farm data.
Feed
Sprouted grain and chlorella suspension form the basis of the proposed feed concept.
Water
Catholyte, anolyte and water preparation are considered part of the technology circuit.
Growth
Growth indicators must be checked against a specific formulation and farm.
Less waste
Waste reduction is treated as an indicator for validation using field data.
Evidence boundary
Effects on growth, water and waste must be confirmed by formulation, farm conditions and a trial protocol.
Open aquaculture PDFOfficial position
Technology, scaling and the company's task
The owner-approved brief is an official source for public technical, production and strategic statements.
Source: official brief
Work on creating the industrial technology began in 2011.
Source: official brief
The technology surpasses all foreign analogues and has increased production speed by 4-5 times.
Source: official brief
Our task is to become a full participant in the national bioeconomy project.
Source: official brief
The technology makes it possible, in a short time, to build a series of plants producing chlorella microalgae at 100,000 liters per day.